Robotic Ultrasonic Cutting Knife For Precise and Smooth Deburring
and Trimming in Multiple Industrial Applications
Description:
obotic ultrasonic cutting Robotic ultrasonic cutting is a new
technology with enormous potential to replace more traditional
cutting processes. Ultrasonic cutting is already being implemented
in a wide variety of applications all over the world.The high speed
and low cutting forces make ultrasonic cutting ideal for
non-metallic materials including plastics, foam, carpet, rubber,
fiberglass-reinforced plastic and non-woven material.
Specification:
| Model | HS-C30 |
| Frequency | 30KHZ |
| Output Power | 200W |
| Generator | Digital generator, 452 x 180 x 100mm |
| Handle | Φ44×220 |
| Size of cutter | Blade replaceable |
| Length of cable | |
| Outer skin | Aluminum |
| Weight | 8KG |
| Voltage | 220V / 110V |
| Accessory | Foot switch 1pc；
1.5mm special hex wrench 1pc；Screw M3×4L 2pcs |
| Material of blade | titanium alloy, stainless steel |
Advantages:
Robotic ultrasonic cutting is great for many different applications
and provides numerous benefits over more traditional cutting
methods.
Ultrasonic cutting technology is quite different from other cutting
techniques. Because of this, it has found widespread use in the
industrial sector and will likely continue to grow in popularity
due to the many benefits it provides.
Process flexibility
Enhanced precision
Cleaner cuts
Reduced operating costs
Energy efficient
Improved worker safety
Clean and Eco-Friendly
Eliminates swarf, noise, burnt edges, flue gases or moisture
penetration
No water waste disposal
Small footprint
Applications:
Low pressure mold trimming
Non-woven carpet/fabric cutting
Instrument panel kiss cutting
Molded plastic part flash trimming and edge chamfering
Automotive interior components such as door trim, steering wheels,
instrument panels, consoles and HVAC molded components
Most all injected, vacuum, rotational or blow molded parts for
general industry usage
FAQ
1. How does the ultrasonic cutter work?
The ultrasonic cutter is composed of a "transducer" that generates
vibration and an "oscillator" that drives the transducer. A
piezoelectric element is used for the transducer. When voltage is
applied, the piezoelectric element displaces the transducer by a
few micrometers. Periodically applying voltage generates vibration.
Each object has its special frequency, by which the object is
stable and easy to vibrate. By adding an external force that
corresponds to that special frequency, a small force can obtain a
large vibration. This phenomenon is called resonance. In the
ultrasonic cutter, the piezoelectric element generates a force that
resonates the whole body, from the transducer to the blade tip,
generating a large vibration at the tip. The oscillator
periodically generates voltage to resonate and drive the
transducer. Using a component of the ultrasonic cutter called the
horn to wring the cross-sectional area, from the piezoelectric
element to the blade tip, can obtain a larger vibration.
2. Manufacturing examples:
The HSPC30 is designed to be built into apparatuses, such as robots
and automated machines, as a cutting tool for cutting and
deburring.
ON/OFF operation and amplitude change can be performed from the
outside. The HSPC30 can output error signals, such as overload
notifications. (Specifications vary according to the model.)
It can be used to:
+ Cut vehicle interior materials
+ Cut carbon fiber prepreg for aircrafts
+ Debur and gate-cut resin-molded products
+ Half-cut multilayer materials
It can also be used easily as a hand tool
Other examples of how the HSPC30 can be used:
+ To clean fossils
+ To cut breads
+ To cut geological sections (clay layers)
+ To remove rust, paint, and extraneous matter
+ To edge process film materials
(rounding of angular parts)
