Ultrasonic Plastic Processing with Smooth Edge High-speed &
Environment- friendly Cutting
Description:
Altrasonic solutions are designed for high-speed ultrasonic
cutting, trimming, deburring and chamfering applications. This
technology replaces waterjet, laser cutting, hard tooling and
manual trimming or routing methods. Whatever your current approach,
Altrasonic ultrasonic technology can reduce operating costs and
improve trim quality.Ultrasonic cutting to generate a precise cut
with clean edges. Cutting is done without any pressure on the
material. Process times are extremely short and energy consumption
is low. The ultrasonic cutting head cuts virtually all composites
(carbon fibres, glass fibres, aramid). A quick and efficient
solution for parts such as profiles, stringer, or even complex
3D-parts.
Specification:
| Model | HS-C30 |
| Frequency | 30KHZ |
| Output Power | 200W |
| Generator | Digital generator, 452 x 180 x 100mm |
| Handle | Φ44×220 |
| Size of cutter | Blade replaceable |
| Length of cable | |
| Outer skin | Aluminum |
| Weight | 8KG |
| Voltage | 220V / 110V |
| Accessory | Foot switch 1pc；
1.5mm special hex wrench 1pc；Screw M3×4L 2pcs |
| Material of blade | titanium alloy, stainless steel |
Advantages:
There are numerous benefits of ultrasonic cutting in industrial
applications. Some of the main benefits include:
Produces a fusion effect for neat cuts, especially in viscous
materials
Can be used for many different types of materials
Creates finely finished and structured objects
Emits less heat compared to other industrial cutting methods
Vibration enables various shapes for cutting holes
Ultrasonic Cutters do not emit noise, smoke and cause air
contamination. Thus, ultrasonic cutting is an environment- friendly
processing method.
Ultrasonic Cutters are small in size and do not require large
installation areas. Special equipment is not required for the
installation. Ultrasonic Cutters are small enough to be hand-held
for many operations.
Ultrasonic Cutters can also be attached to automated machinery
arms. Although they may not be familiar to you, they play an active
role in the manufacturing processes of various industrial products
which we use daily.
Applications:
Ultrasonic trimming and cutting is ideal for a variety of
non-metallic materials including plastics, film,
fiberglass-reinforced plastic and non-woven fabrics. Applications
include automotive interior components such as door trim, steering
wheels, instrument panels, consoles and HVAC molded components, as
well as most all injected, vacuum, rotational or blow molded parts
for general industry usage.
FAQ
1. What is the maximum thickness of materials that can be cut?
In general, the maximum thickness of materials is approximately 20
mm (the maximum blade length is 25 mm). However, it depends on the
material. Please try a test cutting of your material.
2. What about connection with an automated machine?
Since our oscillator is equipped with terminals for external input
and output (excluding some models), ON/OFF operation can be
performed from the outside. Error signals are also output to the
outside.
3. What is required for running and maintenance?
Blades, blade holders, and square-headed screws are expendables.
The blade should be changed when it is broken or worn. We recommend
changing the blade holder once every three months−two years,
depending on usage. The blade attachment screw should be changed
when the blade is changed, or at least once a month. For
maintenance, the slit part of the blade holder should be cleaned
when the blade in changed, and the oscillator filter should be
cleaned once a month.
