70Khz Ultrasonic Advanced Wire Inlays in Automated Fare Collection
Loyalty Programs and Multi-application Cards
Description:
The existing ultrasonic embedding wire embossing machine basically
adopts a professional motion controller with a high-speed CPU to
ensure the high-speed response of complicated mechanical actions
and complete complex multi-axis motion control so as to realize the
precision embedding of complex products. The vacuum suction plate
Absorbing material embedding, effectively ensure the accuracy of
the antenna embedding a smooth; embedding thread buried by
ultrasonic technology, the entire process of program control fully
automatic operation, easy operation, stable and reliable operation;
using two automatic cycle switching workbench Plate, refueling
without downtime, high production efficiency; each group of buried
wire antenna group are independent units, both at the same time,
you can also choose one of the groups at the same time work, high
flexibility. Winding process than the traditional winding machine
to be fast, save manpower, and more stable performance.
Parameters:
| Frequency | 70khz |
| Power | 500w |
| Power Adjusting | Step or continuous |
| Switch | Handle , foot switch,or linked outside |
| Working Time control | 0-999seconds |
| Generator | Digital generator |
| Cable | 2M, national standard |
| The threading hole | Ø0.5m or design according to customers' need |
| Cooling down method | Compressed air |
| Outer housing | aluminium or nylon |
The Advantage of Smart card antenna welding machine, smart card
spot welding machine, smart card antenna implant:
1. Intelligent search frequency, lengthening the life of buried
line 2-3 times.
2. Do not dip tin before welding, reduce the process and cost.
3. Matching powerful, buried head and ultrasonic generator can be
interchangeable.
4. Multi-point power control, high-speed embedding, consistency is
good.
5. Solving the problem of equipment heating when embedded, can work
for a long time.
6. Standardized design can directly replace imported products,
environmental protection and safety.
Applications:
The equipment is used for the coil embedded in a smart card.
There are 3 different technique to produce PVC Card Inlay,
pre-winding, ultrasonic and Flip.
Among them, the cards made by Flip will have very flat surface, and
very thinner thickness; for ultrasonic, it has the best working
performance no matter for the reading distance, or the card's
surface; also, the cost of pre-winding is more cheaper than
ultrasonice and Flip.
EVEN MORE FREEDOM FOR ANTENNA EMBEDDING
Antenna layouts, which previously depended on the position of the
chip, now can be produced and placed freely and independently.
Production steps, such as cutting the antenna free for producing an
electrically conductive connection between the module and
antenna—as was previously required for the production of dual
interface cards—are no longer necessary. Since the
mechanical-electrical connection is no longer needed, the cards are
much more durable.
THE CHALLENGES? QUALITY AND PRECISION!
The most basic prerequisite for the function of this technology is
the embedding of the antennas with consistent quality and uniform
frequency even when using 12 wire-embedding heads. Particularly
when embedding antennas with very small winding distances, high
precision is a must. In the future, mechanical engineers from the
area of RFID inlay production will have to face this challenge in
order to remain competitive on the market.
70Khz Ultrasonic Advanced Wire Inlays in Automated Fare Collection
Loyalty Programs and Multi-application Cards
