High Frequency Ultrasonic Transducer in Smart Card Wire Embedding
Equipment with High Acuracy and Productivity
Quick Detail:
Steady welding point, completely eradicate insufficient solder
Save labor and cost
Search the frequency automatically
Specifications:
| Model | HS-1070-2z |
| Frequency | 70khz |
| Output power | 100watt |
| Joint bolt | M4 |
| Ceramic disc Diameter | 10 mm |
| Quantity of Ceramic discs | 2 pcs |
| Capacitance | 0.34~0.4 nf , |
| Amplitude | 1um |
| Application | Welding |
Description:
During the past half year, with many effort from the research
development section of our company, at present we have successfully
promote the intelligent card welding equipment substantially. After
promotion, comparison with the former one, the properties of the
equipment has been promoted highly, more stability, better in
search the frequency at more wide range, and much better
appearance. On the process using the former 60K equipment, with the
damage of the welding horn, the frequency would be altered.(the
frequency is decided by the size of the product).When the frequency
is altered to a certain degree, the ultrasonic generator would be
difficult to coincide with the frequency, then influencing to the
normal running of all the ultrasonic system.
Applications:
Ultrasonic Converters and Ultrasonic Transducers are one in the
same. There is one Ultrasonic OEM, Dukane Corporation, that uses
the term Transducer. All of the other ultrasonic OEM manufactures
such as Branson, Sonics and Materials, Rinco, Telesonics and
Herrmann refer to these as Converters or Konverters.
Converters or Transducers all do the same thing…convert electrical
energy to mechanical movement…so we have our electrical charge
being introduced across the surface of the ceramics at the desired
frequency which in turn gives us a movement or vibration at the
working end on the converter.
The converter is threaded onto a booster, which increases,
decreases or just transfers the amount of movement from the face of
the converter to the horn or Sonotrode as we call it.
| Ultrasonic welding machine | All material with thermoplasticity can use Ultrasonic welding
machine , it can welding the material more easy and stable.Such like plastic,
fabric, ABS, nonwovens. |
| Ultrasonic cutting machine | Ultrasonic food cutting is popular because the perfect edge. Ultrasonic cutting in packing area also welcomed, it can cutting
and sealing at the same. |
| Ultrasonic sewing machine | Ultrasonic sewing can sewing the material without any cotton, and
keep longer time. |
Competitive Advantage:
1. Stable parameters
2. Easy matching with ultrasonic power supply
3. Superior raw materials
4. Accept OEM cooperation
The equipment is used for the coil embedded in a smart card.
There are 3 different technique to produce PVC Card Inlay,
pre-winding, ultrasonic and Flip.
Among them, the cards made by Flip will have very flat surface, and
very thinner thickness; for ultrasonic, it has the best working
performance no matter for the reading distance, or the card's
surface; also, the cost of pre-winding is more cheaper than
ultrasonice and Flip.
Competitive Advantage:
★ Steady welding point, completely eradicate insufficient solder
technically.
★ The size of welding spots is the same, equality line, good effect
on uniformity.
★ The welding spot is small, wouldn’t increase the weight of the
coil, easy to do lamination and encapsulation.
★ To leave out the immersion tin step before doing welding, save an
operator.
★ After skilled in welding, much faster than the way to use searing
iron to do weld.
★ On the process on manufactory, there is no waste gas, waste
rubbish on pollution, runs in quiet and no noise.
★ To select the frequency 60KHz, one machine could drive 5-10
ultrasonic products, the speed to do welding is much faster.
★ Low power consumption, to save production cost for manufactory
enterprise.
High Frequency Ultrasonic Transducer in Smart Card Wire Embedding
Equipment with High Acuracy and Productivity
